Brake Woes

Jeff Walker walkerjl at charter.net
Mon Jul 1 07:32:56 PDT 2019


   Sounds like you need to look at your brakes master cylinder and flush
   the lines very, very well. If it were me I would rebuild the master
   cylinder, then probably carefully disassemble the front calipers to
   clean them remorselessly, spotlessly well. If the seals show no obvious
   wear and are still pliable then I would try to reuse them.
   The issue is that brake fluid is hydrophilic and will suck humidity
   right out of the air. Those water vapor molecules accumulate to the
   point of condensing into liquid water, which then causes corrosion and
   can also boil again as it accumulates at the lowest point in the
   system, in the calipers. You will find a bunch of dark grey "fluff" in
   the fluid that is actually corrosion products. That is what needs to be
   cleaned out before it damages the seals. If you have no leakage, then
   the caliper seals aren't leaking. However the master cylinder seals can
   leak by without any visible leakage out. The master cylinder always
   wears out first because it has the largest amount of travel when
   activated.
   One last thing: what condition are the brake lines in? If they are the
   original OEM rubber ones, you need to ditch them immediately and get
   some metal braided lines. The rubber lines stretch.
   Jeff in Washington
   '96 Black with over 130K miles and still running strong.
   On Jun 30, 2019 12:00 PM, gpzlist-request at lists.micapeak.com wrote:

     Hello my friends,
     I did not want to let the warmth go without taking the GPZ out for
     an
     hour..so I went up the Salève. On top of the Hill the front brake
     did not
     free up after breaking; it staid in a blocking position for some
     time; I
     pulled the lever a couple of times and with some mechanical noise
     the brake
     loosened. And did not work anymore (I could pull the lever, no
     resistance).
     I saw smoke around the brake but could not make out any damage (I
     could
     only get off the bike later..).
     I descended slowly and the brake gained "power" again;  once on a
     level
     ground I stopped the bike to inspect the damage. The only thing I
     could see
     was that the area where the brake line connects to the brake,
     everything
     was squeaky clean (on the right side, the left side was in proper
     dirty
     condition).
     - It was very warm for our region
     - I did not abuse the brake
     - I had some altitude (3000ft)
     Could it be that the brake fluid got "too hot" and finally the joint
     let go?
     What's your thoughts?
     Thanks
     Alex

     --
     --
     http://alexfinger.ch for pgp key etc

     ------------------------------

     Message: 2
     Date: Sun, 30 Jun 2019 10:44:27 -0600
     From: Art Johnson <arthjohnson270 at gmail.com>
     To: GPZ List <gpzlist at lists.micapeak.com>
     Subject: Re: Brake woes
     Message-ID: <39B2BFE5-3479-477C-B983-A951413F2360 at gmail.com>
     Content-Type: text/plain; charset=utf-8

     Good that you got away without accident.
     Any leakage or hose failure would disable the brakes. Fluid boil
     might have caused lockup, cooldown release.
     Time for brake maintenance, caliper clean, pad inspection, fluid
     change, replace banjo bolt washers, any defective items, operation
     check.

     Sent from my iPhone

     > On Jun 30, 2019, at 9:58 AM, Alexander Finger
     <af at genevainformation.ch> wrote:
     >
     > Hello my friends,
     > I did not want to let the warmth go without taking the GPZ out for
     an
     > hour..so I went up the Salève. On top of the Hill the front brake
     did not
     > free up after breaking; it staid in a blocking position for some
     time; I
     > pulled the lever a couple of times and with some mechanical noise
     the brake
     > loosened. And did not work anymore (I could pull the lever, no
     resistance).
     > I saw smoke around the brake but could not make out any damage (I
     could
     > only get off the bike later..).
     > I descended slowly and the brake gained "power" again;  once on a
     level
     > ground I stopped the bike to inspect the damage. The only thing I
     could see
     > was that the area where the brake line connects to the brake,
     everything
     > was squeaky clean (on the right side, the left side was in proper
     dirty
     > condition).
     > - It was very warm for our region
     > - I did not abuse the brake
     > - I had some altitude (3000ft)
     > Could it be that the brake fluid got "too hot" and finally the
     joint let go?
     > What's your thoughts?
     > Thanks
     > Alex
     >
     > --
     > --
     > http://alexfinger.ch for pgp key etc
     >
     ____________________________________________________________________
     __
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     ------------------------------

     Message: 3
     Date: Sun, 30 Jun 2019 19:49:16 +0200
     From: Alexander Finger <af at genevainformation.ch>
     To: GPZ List <gpzlist at lists.micapeak.com>
     Subject: Re: Brake woes
     Message-ID:
     <CAKO=xBsVjFM_DPMQxCXqO2i0JqmLdKkqae37=gsqGrU_tskwjA at mail.gmail.com>
     Content-Type: text/plain; charset="UTF-8"

     I was slow when they blocked. So it's off to the dealer for a brake
     job
     then..I hope it'll not cost more than the downpayment for a new zzr.

     Art Johnson <arthjohnson270 at gmail.com> schrieb am So., 30. Juni
     2019, 18:44:

     > Good that you got away without accident.
     > Any leakage or hose failure would disable the brakes. Fluid boil
     might
     > have caused lockup, cooldown release.
     > Time for brake maintenance, caliper clean, pad inspection, fluid
     change,
     > replace banjo bolt washers, any defective items, operation check.
     >
     > Sent from my iPhone
     >
     > > On Jun 30, 2019, at 9:58 AM, Alexander Finger
     <af at genevainformation.ch>
     > wrote:
     > >
     > > Hello my friends,
     > > I did not want to let the warmth go without taking the GPZ out
     for an
     > > hour..so I went up the Salève. On top of the Hill the front
     brake did not
     > > free up after breaking; it staid in a blocking position for some
     time; I
     > > pulled the lever a couple of times and with some mechanical
     noise the
     > brake
     > > loosened. And did not work anymore (I could pull the lever, no
     > resistance).
     > > I saw smoke around the brake but could not make out any damage
     (I could
     > > only get off the bike later..).
     > > I descended slowly and the brake gained "power" again;  once on
     a level
     > > ground I stopped the bike to inspect the damage. The only thing
     I could
     > see
     > > was that the area where the brake line connects to the brake,
     everything
     > > was squeaky clean (on the right side, the left side was in
     proper dirty
     > > condition).
     > > - It was very warm for our region
     > > - I did not abuse the brake
     > > - I had some altitude (3000ft)
     > > Could it be that the brake fluid got "too hot" and finally the
     joint let
     > go?
     > > What's your thoughts?
     > > Thanks
     > > Alex
     > >
     > > --
     > > --
     > > http://alexfinger.ch for pgp key etc
     > >
     ____________________________________________________________________
     __
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     ------------------------------

     Message: 4
     Date: Sun, 30 Jun 2019 12:30:53 -0600
     From: Art Johnson <arthjohnson270 at gmail.com>
     To: GPZ List <gpzlist at lists.micapeak.com>
     Subject: Re: Brake woes
     Message-ID: <D9B3F515-0AA7-4603-867C-A3F9C54ED4D1 at gmail.com>
     Content-Type: text/plain; charset=utf-8

     Hope it works out for you Alex. Fun fast rides for cheap thrills.
     I left my Gpz in Venezia....

     The GPz is reliable. Hope to do more Euro adventures over the next 5
     yrs. Croatia and Rome this Fall. Then Spain, Portugal and S. France,
     next. Work north to Sweden, Norway, UK and Ireland.

     Bought a 2007 Zx14 (ZZR) for home. The front brakes are so much
     better.
     Going thru the maintenance routine, coolant, brake fluid change,
     sparkplugs, valve shims, air filter. Tires and chain good. Tsukigi
     4-1 pipe and ECU reprogram next.

     Sent from my iPhone

     > On Jun 30, 2019, at 11:49 AM, Alexander Finger
     <af at genevainformation.ch> wrote:
     >
     > I was slow when they blocked. So it's off to the dealer for a
     brake job
     > then..I hope it'll not cost more than the downpayment for a new
     zzr.
     >
     > Art Johnson <arthjohnson270 at gmail.com> schrieb am So., 30. Juni
     2019, 18:44:
     >
     >> Good that you got away without accident.
     >> Any leakage or hose failure would disable the brakes. Fluid boil
     might
     >> have caused lockup, cooldown release.
     >> Time for brake maintenance, caliper clean, pad inspection, fluid
     change,
     >> replace banjo bolt washers, any defective items, operation check.
     >>
     >> Sent from my iPhone
     >>
     >>> On Jun 30, 2019, at 9:58 AM, Alexander Finger
     <af at genevainformation.ch>
     >> wrote:
     >>>
     >>> Hello my friends,
     >>> I did not want to let the warmth go without taking the GPZ out
     for an
     >>> hour..so I went up the Salève. On top of the Hill the front
     brake did not
     >>> free up after breaking; it staid in a blocking position for some
     time; I
     >>> pulled the lever a couple of times and with some mechanical
     noise the
     >> brake
     >>> loosened. And did not work anymore (I could pull the lever, no
     >> resistance).
     >>> I saw smoke around the brake but could not make out any damage
     (I could
     >>> only get off the bike later..).
     >>> I descended slowly and the brake gained "power" again;  once on
     a level
     >>> ground I stopped the bike to inspect the damage. The only thing
     I could
     >> see
     >>> was that the area where the brake line connects to the brake,
     everything
     >>> was squeaky clean (on the right side, the left side was in
     proper dirty
     >>> condition).
     >>> - It was very warm for our region
     >>> - I did not abuse the brake
     >>> - I had some altitude (3000ft)
     >>> Could it be that the brake fluid got "too hot" and finally the
     joint let
     >> go?
     >>> What's your thoughts?
     >>> Thanks
     >>> Alex
     >>>
     >>> --
     >>> --
     >>> http://alexfinger.ch for pgp key etc
     >>>
     ____________________________________________________________________
     __
     >>> GENERAL GPZList MAILING LIST INFORMATION:
     >>> This is from the GPZList mailing list.
     GPZList at lists.micapeak.com
     >>> http://lists.micapeak.com/mailman/listinfo/gpzlist
     >>> You subscribed to this mailing list. Therefore, you solicited
     all
     >>> mail that you receive from this list. Therefore, ANY mail that
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     >>> receive from this list is, by definition, NOT Spam, and if you
     report
     >>> it as such, you are violating the lists.micapeak.com terms of
     service.
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     >> gpzlist-unsubscribe at lists.micapeak.com
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     >>
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     >>
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     >
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